Gabion & Gabion Mattress Solutions for Civil & Hydraulic Engineering Projects
Hebei Jizhuang Technology Co., Ltd. is a trusted Gabion Baskets and Gabion Mattresses manufacturer with over 20 years of specialized production experience. We deliver high-quality Galvanized, PVC Coated, and Galfan Gabion solutions to engineering contractors, municipal departments, distributors, and landscaping companies across Europe, USA, Australia, Middle East, Southeast Asia, and beyond.
Whether you need durable retaining walls, riverbank protection, slope stabilization, or aesthetic landscape features, our Gabions are engineered to perform reliably in the toughest conditions while helping you control costs and meet strict project deadlines.
Type Of Gabion Mesh
Galvanized Gabion
Galvanized gabion mesh is manufactured using zinc-coated steel wire, providing effective corrosion protection and long-term durability. It is widely used in general civil engineering projects, retaining walls, landscaping, and erosion control applications where reliable outdoor performance is required.
PVC Coated Gabion
PVC coated gabion mesh consists of galvanized or Galfan coated steel wire covered with a protective PVC layer. The additional coating improves corrosion resistance, appearance, and durability while providing better protection against weather exposure.
Galfan Gabion
Galfan coated gabion mesh uses a zinc-aluminum alloy coating, typically containing approximately 95% zinc and 5% aluminum, providing enhanced corrosion resistance compared with traditional galvanized wire.
It is designed for projects requiring longer service life, especially in humid, coastal, and chemically aggressive environments.
Gabion Mattresses (Reno Mattresses)
Gabion Mattresses are flexible, low-profile wire mesh structures designed for erosion control, riverbank protection, slope stabilization, and hydraulic engineering projects. Manufactured from high-quality galvanized or PVC-coated steel wire, our gabion mattresses provide excellent corrosion resistance, drainage performance, and long-term stability in harsh environments. As an experienced gabion mattress manufacturer, Hebei Jizhuang Technology supplies customized sizes, mesh types, and coatings for global construction, infrastructure, and environmental protection projects.
Customized mesh size, wire diameter, coating type, and gabion dimensions are available according to project requirements.
|
Item |
Specification |
|
Material |
Low Carbon Steel Wire |
|
Wire Types |
Galvanized Wire / Galfan Wire / PVC Coated Wire |
|
Mesh Opening |
60×80 mm, 80×100 mm, 100×120 mm, Customized |
|
Wire Diameter |
2.0 mm – 4.0 mm |
|
Edge Wire Diameter |
2.4 mm – 4.0 mm |
|
Lacing Wire Diameter |
2.0 mm – 2.4 mm |
|
Zinc Coating |
40–300 g/m² (Customized) |
|
PVC Coating Thickness |
0.4–0.6 mm |
|
Gabion Size |
Customized |
|
Surface Treatment |
Galvanized / Galfan / PVC Coated |
|
Standards |
ASTM A975, EN 10223, DIN Standards Available |
Wooden pallet packing
Customer labels
Customized bundle sizes
Project-based packaging solutions
We provide professional export packaging solutions to protect gabion mesh during international transportation.
Standard Packing
Folded mesh panels
Compressed bundles
Waterproof wrapping
Steel straps fixing
1. Superior Scouring Resistance & Flood Protection
2. Outstanding Flexibility & Settlement Resistance
3. Strong Corrosion Resistance & Long Service Life
4. Eco-Friendly & Permeable Design
5. High Structural Stability
6. Simple & Cost-Effective Construction
7. Low Maintenance & Cost Saving
1. Raw Material Inspection
Wire diameter verification
Tensile strength testing
Zinc coating thickness test
2. Production Quality Control
Mesh opening size inspection
Weaving uniformity check
Weld strength test (for welded gabions)
3. Finished Product Inspection
Dimensional accuracy check
Panel flatness inspection
Edge reinforcement verification
Corrosion resistance evaluation
4. Sampling & Batch Testing
Each production batch is randomly tested to ensure consistency across large orders.
1. Raw Material Selection
The production process starts with high-quality steel wire selection.
We use:
Hot-dip galvanized steel wire
PVC coated steel wire
Galfan (Zn-Al alloy) wire (optional for high corrosion resistance)
All raw materials are tested for:
Tensile strength
Zinc coating thickness
Surface uniformity
2. Wire Drawing Process
Steel wire is drawn to the required diameter using precision wire drawing machines.
This step ensures:
Consistent wire thickness
High tensile strength
Stable mechanical performance
3.Mesh Weaving / Welding
Depending on project requirements, gabions are produced using:
Double-Twisted Hexagonal Weaving
High flexibility
Strong resistance to deformation
Ideal for civil and hydraulic projects
Welded Mesh Gabions
Higher structural rigidity
Clean and uniform appearance
Suitable for architectural and landscaping applications
4. Cutting & Panel Forming
The mesh is cut into precise panels according to design specifications.
Then:
Side panels are formed
Diaphragms are added for reinforcement
Edges are reinforced with thicker wire
5. Assembly & Packaging
Gabion units are:
Folded into flat packs for transportation
Bundled and secured for shipping
Clearly labeled for installation guidance
This reduces transportation cost and improves on-site efficiency.
We understand the real challenges you face — corrosion failures, delayed shipments, strict compliance requirements, and rising maintenance costs. Here’s how we solve them:
We produce gabions according to project drawings and international standards (ASTM / EN), ensuring compatibility with engineering design requirements.
With large-scale automated production lines, we ensure:
● Fast production scheduling
● Stable bulk supply
● On-time delivery for EPC projects
● Support for urgent engineering orders
We provide:
● ASTM / EN compliance support
● Material test reports
● Inspection documents for bidding projects
● Engineering documentation support
● 100+ wire mesh machines
● 10 automated production lines
● 30+ processing machines
● 30,000 m² workshop
● 500+ tons daily capacity
We support:
● Technical consultation
● CAD-based customization
● Mass production
● Export packaging
● Global logistics coordination
● 6.Export-Grade Packaging:
Designed specifically for long ocean voyages to minimize damage and reduce your freight costs.
● 7.Multi-Language Support:
Fluent communication in English, Japanese, Portuguese, Italian, German, and more.
FAQ
Q: What is the difference between gabion and gabion mattress?
Gabion is used for structural retaining applications, while gabion mattress is used for surface erosion protection such as riverbeds and channels.
Q: How long is the service life of gabion?
Q: Can gabions be customized for engineering projects?
Q: Do you provide engineering drawings or technical support?
Q: What standards do your gabions comply with?
If you are sourcing gabion or gabion mattress systems for your project, please contact us with specifications or drawings.
We will provide:
✔ Technical solution
✔ Competitive factory price
✔ Fast response for engineering projects
Email: admin@jzwiremesh.com